SANKEN successfully delivered 1 autoclave to enable efficient production for global customers with safety innovation

Recently, SANKEN successfully completed the delivery of the autoclave, marking a new level of the company's technical strength and market recognition in the field of high-end equipment manufacturing. The shipped products will be used in the production line of a well-known company in the Middle East, helping customers achieve green, safe and efficient production transformation. As an industry-leading industrial equipment supplier, SANKEN always takes safety as the core and customer needs as the guide, and continues to promote the technological innovation and scenario-based application of autoclaves to create long-term value for global customers.

1. Strictly control safety standards and create a full-cycle safety assurance system
As the core reaction equipment in high temperature and high pressure environments, the safety of autoclaves directly affects production stability and personnel safety. SANKEN's new generation of autoclaves adopts a four-fold safety protection design
1. Intelligent monitoring system: integrated real-time sensors such as pressure, temperature, and liquid level to trigger automatic shutdown;
2. Redundant structure design: double insurance pressure relief valve and multi-layer composite material autoclave body (compressive strength up to 50MPa), passed ASME, CE and other international certifications;
3. Stable operation: reduce the risk of unplanned downtime;
4. Full life cycle service*: provide customized safety solutions from installation and commissioning to regular maintenance, and customers have fast fault response time

The key role and technical advantages of autoclaves in laminated glass production**

Laminated glass (also known as laminated glass) is a safety material widely used in construction, automobiles, photovoltaics and other fields. Its core production process cannot be separated from the key support of autoclaves. Through high temperature and high pressure environment, the autoclave can achieve efficient bonding between glass and interlayers (such as PVB, EVA, SGP, etc.), ensuring that the product has impact resistance, explosion-proof, sound insulation and other characteristics. The following are the specific applications and technical highlights of autoclaves in laminated glass production:

I. The core process of autoclaves in laminated glass production

1. Pre-pressing and exhausting stage

- After the glass and the interlayer are initially overlapped, the air needs to be exhausted through the pre-pressing equipment to prevent bubbles from being generated during the high pressure process.
2. High temperature and high pressure bonding

- The pre-pressed glass is sent into the autoclave, and continuously heated and pressurized for 2-4 hours under **120-150℃, 1.1-1.5MPa** environment to completely melt the interlayer and tightly bond it to the glass.
3. Gradient cooling and shaping

- Slowly cool down through the precise temperature control system to avoid deformation or debonding of the glass due to temperature difference stress.

As the core equipment of the laminated glass industry chain, the technological innovation of the autoclave has directly promoted the breakthrough of downstream product performance and application scenarios. SANKEN will continue to deepen its high-pressure forming field, and enable customers to upgrade their competitiveness in the fields of safety glass, new energy, and smart buildings with more precise pressure control technology, more efficient energy utilization, and more intelligent operation and maintenance system.